Turbine and Rotating equipments Repair

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Powered by innovation and quality driven attitude, "Mulavarickal Group Rotating Power systems Division “ (MGRPS)." Is a renowned OEM independent business entity with unique technical expertise in the rotating equipment arena. MGRPS was established in 2008.


As a result of our rich experience, the company has shortly grown into prominence across Asia Today, we are acclaimed all over the country as a service provider in the field of Complete Erection / Installation & Commissioning, Routine and Planned Maintenance, Field Service, Technical Assistance, Replacement of Part, Complete Overhaul, Re-Engineering of Part and Refurbishing of Damaged Component and many more for Rotating Equipment’s / Turbo Machinery which include all type of Steam Turbines, i.e. Vertical Steam Turbines, Multi Stage Steam Turbine, Back-Pressure Multi-Stage Steam Turbine, Back-Pressure Single Stage Steam Turbine, Back Pressure Steam Turbine. And also Troubleshooting of Condensing & Non- Condensing Steam Turbines (from 60 KW to 600 MW) plant size. The industries we serve are Oil and Gas, Sugar & Distillery, Paper & Pulp, Food, Textile & Pharma, Iron & Steel, Process Industries, Biomass, Waste-to-energy and IPP’s.

Besides the Steam Turbines, we have the capability to handle Compressors, Generators, Pumps, Motors etc for any of the service requirements.

We can also act and work as the main contractors for the OEMs and customers directly for their major overhaul and installation activities on any rotating equipment in the plant.

We are fully geared up with man-power resources and tools to cater to customer or OEM requirement. These services are rendered by our well-trained professionals which includes Experienced, installation Project Manager, O&M Project Manager, Mechanical Field Engineer, Electrical Field , Engineer, Controls & Commissioning Engineer, Installation & Commissioning Engineer,mechanical Technician, Electrical Technician, Pipe Fitter, Welder, Rigger, EHS Specialist, NDT, Operator & Many Others are available to assist you whenever and wherever the need arises. Our commitment to continuous improvement ensures that our employees receive ongoing training in new equipment and safety techniques to provide efficient and safe service to our customers. We are fully capable of rendering these services as per the client’s specific requirements. MGPS is well-equipped with complete Tools & Tackles Containers to handle plant sizes upto 150 MW. Our services are highly acclaimed and demanded all across the market for timely execution, hassle free site-management, reliability and professional approach. In addition to this we also trade and export quality Spares / Components for Turbomachinery to our valuable clients across Asian and African Countries for Steam Turbines of any make and technology, besides rendering services as demanded by the clients.

We can Help you with

  • Power Generation Equipment’s
  • Steam Turbines
  • Compressors
  • Generators
  • Drive Turbines
  • Fans and Blowers
  • Pumps & Motors

QUALITY STANDARDS

We are acknowledged for our ability to render high quality services within the stipulated time frame to our valuable clients. These services help us to provide optimal customer contentment resulting in a wide client base spanning all across the nation. Our professionals use cutting- edge techniques and tools to render these services with high precision. Our professionals are adequately trained in imparting repair, maintenance and overhauling services with a client- friendly approach, in a cost-effective manner.

OUR TEAM

We are supported by a specialized team of professionals, who assist us in providing high effective and valuable services to the clients. We have experienced professionals who have sufficient knowledge in their respective domains. Our experts perform all the services with high levels of precision within stipulated time frame. Owing to their broad experience and abilities, they are able to function in the most appropriate manner. We organize different training sessions and seminars for our professionals, which assist them to render these services according to the technological advancements. Having won the blindfolded trust of our valuable clients, we have been able to carve out a decent niche for ourselves as a leading service provider. The other factors that help us in getting edge over our competitors are as follows:

  1. Highly experienced professionals
  2. Timely execution of undertaken projects
  3. Ethical business policies
  4. Transparent dealings
  5. Complete client satisfaction

OUR SERVICES


1. Repair & maintenance Service of Steam Turbines

Repair & Overhaul Service provide our customers with the assurance that when their piece of equipment is returned to operation they receive the maximum value from the repair process. No matter how complex the equipment, regardless of OEM, you can be confident your machine will perform as expected.

We undertake complete overhaul for industrial & power generators, turbo generators, Rotating Equipment/ Turbo machinery which include all type of Steam Turbines, i.e. Vertical Steam Turbines, Multi Stage Steam Turbine, Back-Pressure Multi- Stage Steam Turbine, Back- Pressure Single Stage Steam Turbine, Back Pressure Steam Turbine. This service is rendered by our professionals who use latest technology and cutting-edge tools. Our experts ensure safe and secure overhauling services at user’s end.

  • Steam Turbine Maintenance
  • Complete Overhaul Service Of Steam Turbines & Compressors
  • Repair Service of Steam Turbine
  • Maintenance Of Condensing Steam Turbines

Steam Turbine Maintenance
We are successfully ranked amongst the best service providers of Steam Turbine Maintenance. We make use of modern machines and technology in order to offer our clients accurate solution. Our professional’s knowledge and dedication helps us to meet the exact requirements of the customers within the stipulated time frame.

Key Features

  1. We carry out complete Overhauls based on strict safety guidelines and as per customer drawn activity chart duly agreed upon.
  2. Ensure Operational Efficiency
  3. Ensure necessary and requisite part replacement to optimize operations
  4. We can cater sizes of upto 600 MW power plants
Overhaul Service of Compressors
  • Steam Turbine Overhauling
  • Compressors Overhauling Service
  • Maintenance of Turbomachinery
From our extensive services, we are offering Maintenance of Turbomachinery to our esteemed clients in Iron & Steel, Paper & Pulp, Oil & Gas, Sugar & Distillery, Pharma, Food & Textile etc. Apart from this, we offer these services as per the various specifications of clients in compliance with the international quality standards.
  • Steam Turbines Turbomachinery Maintenance
  • Compressors Turbomachinery Maintenance
  • Generators Turbomachinery Maintenance
  • Drive Turbines Turbomachinery Maintenance
  • Maintenance Of Radial Steam Turbines
  • Maintenance Back Pressure Steam Turbines
  • Inspection of Turbomachinery
  • Inspection of Rotor Turbo Machinery
  • Inspection of Casing Turbomachinery
  • Installed Turbomachinery Equipment Relocation

We hold expertise in offering Maintenance of rotating equipment, that are executed by our authorized professionals. In our provided service we started using mobility to improve communication, productivity and streamline work process. Apart from this, we are immensely familiar with the market functioning and latest industrial techniques, which help us to offer these services to our valuable clients in the most appropriate manner. Furthermore, these services are planned by our team of experts and are executed in a contoured manner. Inspection and analysis provides you with the confidence of knowing the condition of your equipment. Maintenance and overhauls reduce the risk of failure and additional costs and knowing the condition of your equipment provides an opportunity for modifications to reach optimized performance levels. Our skilled quality controllers use supreme quality equipment’s along with advanced machinery to provide these services in an effective manner. In these services we provided testing and examining work for rotor, casing and valves. For providing flawless services, these are offered in various customized solutions as per the varied needs of clients in Oil and gas, Sugar & Distillery, Paper & Pulp, Food, Textile & Pharma, Iron & Steel, Process Industries, Biomass, Waste-to-energy and IPP’s industries.

We are well-equipped and experienced in relocating installed turbo machinery equipment. This is usually done in conjunction with a plant sale that includes dismantling, relocation and re- commissioning. We give you fast, low-cost service for industries like Oil and Gas, Sugar & Distillery, Paper & Pulp, Food, Textile & Pharma, Iron & Steel, Process Industries, Biomass, Waste-to-energy and IPP’s.

Repair service of Steam Turbins
Repair & Overhaul Service provide our customers with the assurance that when their piece of equipment is returned to operation they receive the maximum value from the repair process. No matter how complex the equipment, regardless of OEM, you can be confident your machine will perform as expected. We undertake complete overhaul for industrial & power generators, turbo generators, Rotating Equipment/ Turbo machinery which include all type of Steam Turbines, i.e. Vertical Steam Turbines, Multi Stage Steam Turbine, Back-Pressure Multi- Stage Steam Turbine, Back- Pressure Single Stage Steam Turbine, Back Pressure Steam Turbine. This service is rendered by our professionals who use latest technology and cutting-edge tools. Our experts ensure safe and secure overhauling services at user’s end.

Key Features

  • We carry out complete Overhauls based on strict safety guidelines and as per customer drawn activity chart duly agreed upon.
  • Ensure Operational Efficiency
  • Ensure necessary and requisite part replacement to optimize operations
  • We can cater sizes of upto 600 MW power plants

2. Installation of Steam Turbines

We have been catering to Installation activities of various Rotating Equipment, old or new since last few years. Our services include Erection of Rotating Equipment & Turbomachinery for Power Generation Industrial Customers, IPPs and UMPPs, CSP, Refineries, Process Plants, Iron & Steel Industry, Sugar, Paper & Pulp Industry, Food Industry etc. We can handle Power Plants Installation / Erection jobs up to 150 MWs.

Features:
This service is provided in reliable & professional manner meeting all quality standards It is highly time-bound and executed within scheduled time-frame .Our offered service has excellent working efficiency .The provided services meet all safety guidelines .The offered services are rendered under expert supervision by experienced professionals and includes but not limited to
  • Steam Turbine Installation
  • Power Cycle Piping including IBR Piping
  • Integration with other related plant equipment’s, Supervision of works, Turn-key Contracting etc
  • Re-location & Re-Installation of complete Turbo-machinery or Rotating equipment

3. Replacement /spare parts services for Turbines / Rotating equipment’s

We are one of the leading names in the industry, engaged in offering Replacement of Parts Service. This service is rendered by our experienced professionals, who execute this service with extreme perfection. As a leader in the steam turbine service business, MGPS. has developed extensive know-how in repair methods, spare parts manufacture and management, and upgrades. We can also Replacement Parts of Rotating Equipment Turbo machinery which include all type of Steam Turbines, i.e. Vertical Steam Turbines, Multi Stage Steam Turbine, Back-Pressure Multi- Stage Steam Turbine, Back- Pressure Single Stage Steam Turbine, Back Pressure Steam Turbine, generators, compressors, pumps which are used in industries like Oil and Gas, Sugar & Distillery, Paper & Pulp, Food, Textile & Pharma, Iron & Steel, Process Industries, Biomass, Waste-to-energy and IPP’s. Spare parts from OEMs are often required prior to the planned inspection of a steam turbine in order to be ready to replace stators, bearings, seals, or blades. But during inspection, there is not enough time to order these spares from the OEM. MGPS. is equipped to keep your downtime to a minimum. We have the facilities to repair parts or manufacture new replacement parts during inspection. This reduces your maintenance costs drastically. We can also provide engineered solutions such as material improvements, efficiency upgrades, and lifetime extensions. During inspections or repair periods, we collect all the data necessary to provide you with tailored engineered solutions. We can supply any spare or replacement part, including:
  1. Rotors
  2. Stators/diaphragms
  3. Bearings
  4. Seals
  5. Valves
  6. Casings
  7. Replacement Part of Brake Rotors
  8. Replacement Part of Bearings
  9. Replacement Part of Fasteners
  10. Rotating equipment & Turbomachinery Assistance
Averaging on our years of experience, we hold expertise in offering Technical Assistance services to industries like Oil and Gas, Sugar & Distillery, Paper & Pulp, Food, Textile & Pharma, Iron & Steel, Process Industries, Biomass, Waste-to-energy and IPP’s. Our technicians know how to interact with the clients and how to select relevant equipment with appropriate technology capable of diverse uses is critical to the success of a project. These services are carried out in compliance with the international standards. Clients highly appreciate our services and can avail these at very competitive prices. Our offered services are highly demanded by our clients for tier accuracy, timely execution and promptness.

Assistance of Rotating equipment
Re-Engineering of Parts: Offering you a complete choice of services which include Re-Engineering of Parts.

Refurbishing of Damaged Component
Pioneers in the industry, we offer Refurbishing of Damaged Component from India.